1. 
Optimize Performance & Control

Industrial cooling systems play a critical role in keeping production efficient and reliable. With Hexwise, you gain a continuous understanding of how your air-cooled heat exchangers perform and the tools to optimize them in real time.

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2. 
Performance Insights

Our platform continuously analyzes key parameters such as fouling, wind influence, fan behavior, and mechanical condition. It transforms raw data into clear insights about how your cooling systems behave under real operating conditions.

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3. 
Intelligent Optimization

Our digital twin technology dynamically optimizes the thermal interaction between air-cooled cooling systems and other process equipment such as distillation columns, reboilers, turbines, compressors and chillers to achieve optimal energy efficiency of the entire production process.

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External Fouling Hot Air Recirculation Belt Slip & Drivetrain Inefficiency Adiabatic Cooling Mechanical Reliability Dynamic Fan Control

Getting started with Hexwise

1. Connect

We connect your air-cooled cooling system to our digital environment, enabling continuous visibility of their operational status and performance.

Our platform connects to a wide range of data sources. Depending on your setup, we can run our algorithms from data exports, direct connections to DCS and other plant systems, or via a stand-alone IoT deployment. Every option follows rigorous cybersecurity and asset-safety standards.

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2. Configure

Our Digital Twin can be deployed as a cloud-based platform or on premise using our edge-based solution.

The real-time data collected from your cooling systems is securely transferred to our cloud platform, where the digital twin continuously analyses, predicts and visualizes your system behaviour. Custom integration options are available for large-scale adoption into your plant monitoring infrastructure.

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3. Optimize Performance & Control

Get insight into the performance of your critical cooling systems with your own custom-made portal designed for asset owners, process engineers, operators, and maintenance teams or integrate our software directly into your own systems.

Our analytics engine transforms operational data into clear insights. helping you to detect early-stage issues, optimize performance and plan maintenance proactively. Our engineers can also provide expert support, periodic updates, and on-site reviews to turn insights into measurable results!

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In the 1990s, few people believed they needed a navigation system in their car. Today, we can’t imagine driving without it. Similarly, we are now at a point where data-driven process optimization offers immense value —especially when it comes to maximizing cooling capacity. At Hexwise, our software is your navigation system to optimize the critical cooling capacity in your plant.

Optimizing air-cooled cooling systems

Process engineers from multiple leading global Fortune 500 energy and chemical companies have highlighted that “air-cooled heat exchangers are often seen as a known blind spot in the process industry,” with one senior engineer noting that “there’s always a feeling that data and information are missing from air-cooled heat exchangers compared to other process equipment.”

Additionally, production bottlenecks at certain locations for a large part of the year are directly attributed to “air-cooled heat exchanger cooling capacity shortages.”

At Hexwise, our digital twin technology is designed to address these critical issues by providing real-time data, optimizing performance, and ensuring more reliable and efficient operations.

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